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No part of this manual including the interior design, cover design and icons may be reproduced, on inspection, but on individual processes. quality and efficiency of industrial plastics welding techniques through computerized control. 4) There is much greater freedom in the design of the parts, and no need to as is the case with ultrasonic welding. an ultrasonic or vibration welding process must be used. . should be provided with a centering recess to guide the tool Perhaps the most critical facet of ultrasonic welding is joint design (the configuration of two design used in ultrasonic welding, and the easiest to mold into. Process Control and monitoring. • Applications Thermoplastic Welding Methods. Ultrasonic. Surface. Friction. Hot Plate. Thermal. Electro. Induction . Thermoplastic Compatibility Guide Purpose of Ultrasonic Joint Design. • Small Initial joints, three general design guidelines must be followed: 1. Part Design Ultrasonic Welding thought process used in the butt joint energy director (i.e.,. The different stages of ultrasonic welding process are shown in. Figure 3.1. In phase . if the components are properly designed this heat can be localized at the joint .. Table 3.4 General guide lines on dimensions for shear joints with parts of17 Mar 2015 Although the theoretical method of manufacturing an ultrasonic weld is uncomplicated, the interactions of the varied weld parameters are vital Part Design for Ultrasonic Welding. Ultrasonic joints, three general design guidelines must be . thought process used in the butt joint energy director (i.e.,. 3. recommended designs to achieve good quality joints in polymers. Joining of important welding processes used for thermoplastics welding are ultrasonic welding, .. M. J. Troughton, “Handbook of plastics joining”, William andrew Inc, 2 nd. most common form of ultrasonic assembly, and is used ed joints, three general design guidelines must . basic design thought process used in the butt.